Automobile Engineering Lab
List of Experiments:
1. To study and prepare report on the constructional details, working principles and operation of the following Automotive Engine Systems & Sub Systems.
- Multi-cylinder : Diesel and Petrol Engines.
- Engine cooling & lubricating Systems.
- Engine starting Systems.
- Contact Point & Electronic Ignition Systems.
2. To study and prepare report on the constructional details, working principles and operation of the following Fuels supply systems:
- Carburetors
- Diesel Fuel Injection Systems
- Gasoline Fuel Injection Systems.
3. To study and prepare report on the constructional details, working principles and operation of the following Automotive Clutches.
- Coil-Spring Clutch
- Diaphragm – Spring Clutch.
- Double Disk Clutch.
4. To study and prepare report on the constructional details, working principles and operation of the following Automotive Transmission systems.
- Synchromesh – Four speed Range.
- Transaxle with Dual Speed Range.
- Four Wheel Drive and Transfer Case.
- Steering Column and Floor – Shift levers.
5. To study and prepare report on the constructional details, working principles and operation of the following Automotive Drive Lines & Differentials.
- Rear Wheel Drive Line.
- Front Wheel Drive Line.
- Differentials, Drive Axles and Four Wheel Drive Line.
6. To study and prepare report on the constructional details, working principles and operation of the following Automotive Suspension Systems.
- Front Suspension System.
- Rear Suspension System.
7. To study and prepare report on the constructional details, working principles and operation of the following Automotive Steering Systems.
- Manual Steering Systems, e.g. Pitman –arm steering, Rack & Pinion steering.
- Power steering Systems, e.g. Rack and Pinion Power Steering System.
- Steering Wheels and Columns e.g. Tilt & Telescopic steering Wheels, Collapsible Steering Columns.
8. To study and prepare report on the constructional details, working principles and operation of the following Automotive Tyres & wheels.
- Various Types of Bias & Radial Tyres.
- Various Types of wheels.
9. To study and prepare report on the constructional details, working principles and operation of the Automotive Brake systems.
- Hydraulic & Pneumatic Brake systems.
- Drum Brake System.
- Disk Brake System.
- Antilock Brake System.
- System Packing & Other Brakes.
10. To study and prepare report on the constructional details, working principles and operation of Automotive Emission / Pollution control systems.
11. Modeling of any two automotive systems on 3D CAD using educational softwares (eg. 3D modeling package/Pro Engineering/I-Deas/ Solid edge etc.)
12. Crash worthiness of the designed frame using Hypermesh and LS-Dyna solver or other software.
Automobile Engg. Lab Instruments
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1 Cylinder 2 Stroke Petrol Engine Test Rig (MLABS-AUTOM-001)
The setup consists of single cylinder, two stroke, petrol engine connected to rope brake / Electric type dynamometer for variable loading. The setup has stand-alone type independent panel box consisting of air box, fuel tank, and manometer, fuel measuring unit.
Experiments
- Study of engine performance for power, efficiencies, fuel consumption, air fuel ratio
Utilities Required
- Electric supply: Provide 230 +/- 10 VAC, 50 Hz, single phase electric supply with proper earthing. (Neutral – Earth voltage less than 5 VAC)
- Space: 3300Lx2900Wx1700H in mm
- Fuel, oil: Petrol: Oil mixed petrol (2T oil, 30 – 50 ml/lit) @ 10 liter. Lubricating oil: @ 0.5 liter (20W40)
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1 Cylinder 4 Stroke Petrol Engine Test Rig (MLABS-AUTOM-002)
The setup consists of single cylinder, four stroke, petrol engine connected to rope brake type dynamometer for variable loading. The setup has stand-alone type independent panel box consisting of air box, fuel tank, manometer, fuel measuring unit.
Experiments
- 1 Study of engine performance for power, efficiencies, fuel consumption, air fuel ratio
Utilities Required
- Electric supply: Provide 230 +/- 10 VAC, 50 Hz, single phase electric supply with proper earthing. (Neutral – Earth voltage less than 5 VAC)
- Space: 3300Lx2900Wx1700H in mm
- Fuel, oil: Petrol: @ 10 liter, Lubricating oil: @ 1 liter (20W40)
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3 Cylinder 4 Stroke Petrol Engine Test Rig (MLABS-AUTOM-003)
The setup consists of three cylinder, four stroke, petrol engine connected to dynamometer for engine loading. The setup has stand-alone type independent panel box consisting of air box, fuel tank, manometer, fuel measuring unit. Engine jacket cooling water inlet, outlet and calorimeter temperature is displayed on temperature indicator. Flowmeters are provided for cooling water and calorimeter flow measurement. Provision is also made for conducting Morse test.
Experiments
- Study of engine performance for power, efficiencies, fuel consumption, air fuel ratio and heat balance
- Morse test
Utilities Required
- Electric supply: Provide 230 +/- 10 VAC, 50 Hz, single phase electric supply with proper earthing. (Neutral – Earth voltage less than 5 VAC)
- Space: 3500Lx4000Wx2000H in mm,
- Water supply: Continuous clean and soft water @4000 LPH, Head 10 m.(min), Connection 1” BSP with tap/valve.
- Drain: Provide drainpipe 2 NB size.
- Exhaust: Provide exhaust pipe 1 NB size.
- Fuel, oil: Petrol: @ 10 liter, Lub. oil: @ 3.5 liter (20W40)
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4 Cylinder 4 Stroke Petrol Engine Test Rig (MLABS-AUTOM-004)
The setup consists of three cylinder, four stroke, petrol engine connected to dynamometer for engine loading. The setup has stand-alone type independent panel box consisting of air box, fuel tank, manometer, fuel measuring unit. Engine jacket cooling water inlet, outlet and calorimeter temperature is displayed on temperature indicator. Flowmeters are provided for cooling water and calorimeter flow measurement. Provision is also made for conducting Morse test
Experiments
- Study of engine performance for power, efficiencies, fuel consumption, air fuel ratio and heat balance
- Morse test
Utilities Required
- Electric supply: Provide 230 +/- 10 VAC, 50 Hz, single phase electric supply with proper earthing. (Neutral – Earth voltage less than 5 VAC)
- Space: 3500Lx4000Wx2000H in mm,
- Water supply: Continuous clean and soft water @4000 LPH, Head 10 m.(min), Connection 1” BSP with tap/valve.
- Drain: Provide drainpipe 2 NB size.
- Exhaust: Provide exhaust pipe 1 NB size.
- Fuel, oil: Petrol: @ 10 liter, Lub. oil: @ 3.5 liter (20W40)
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1 Cylinder 4 Stroke Diesel Engine Test Rig (MLABS-AUTOM-005)
The setup consists of single cylinder, four stroke, Diesel engine connected to dynamometer for variable loading. The setup has standalone type independent panel box consisting of air box, fuel tank, manometer, fuel measuring unit. Engine jacket cooling water inlet, outlet and exhaust gas temperature is displayed on temperature indicator. Flowmeter is provided for cooling water flow measurement.
Experiments
- Study of engine performance for power, efficiencies, fuel consumption, air fuel ratio and heat balance
Utilities Required
- Electric supply: Provide 230 +/- 10 VAC, 50 Hz, single phase electric supply with proper earthing.
- (Neutral – Earth voltage less than 5 VAC.)
- Space: Space: 3800Lx2500Wx1700H in mm
- Water supply: Continuous clean and soft water supply @1000 LPH, at minimum head of 20 m. is needed. Provide tap with 1/2” BSP size connection.
- Exhaust line: Provide exhaust pipe 32 NB (1.25") size with suitable length.
- Drain: Provide drainpipe 1.5” BSP size with suitable length.
- Fuel, oil: Diesel: @ 10 liter. Lubricating oil: @ 5 liter (20W40)
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2 Cylinder 4 Stroke Diesel Engine Test Rig (MLABS-AUTOM-006)
The setup consists of double cylinder, four stroke, Diesel engine connected to rope brake type dynamometer for variable loading. The setup has standalone type independent panel box consisting of air box, fuel tank, manometer, fuel measuring unit. Engine jacket cooling water inlet, outlet and exhaust gas temperature is displayed on temperature indicator. Flowmeter is provided for cooling water flow measurement.
Experiments
- Study of engine performance for power, efficiencies, fuel consumption, air fuel ratio and heat balance
Utilities Required
- Electric supply Provide 230 +/- 10 VAC, 50 Hz, single phase electric supply with proper earthing.
(Neutral – Earth voltage less than 5 VAC.)
- Space: 3800Lx2500Wx1700H in mm
- Water supply Continuous clean and soft water supply @1000 LPH, at minimum head of 20 m. is needed. Provide tap with 1/2” BSP size connection.
- Exhaust line Provide exhaust pipe 32 NB (1.25") size with suitable length.
- Drain Provide drainpipe 1.5” BSP size with suitable length.
- Fuel, oil Diesel: @ 10 liter. Lubricating oil: @ 5 liter (20W40)
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4 Cylinder 4 Stroke Diesel Engine Test Rig (MLABS-AUTOM-007)
The setup consists of four cylinders, four stroke, Diesel engine connected to dynamometer for engine loading. The setup has stand-alone type independent panel box consisting of air box, fuel tank, manometer, fuel measuring unit. Engine jacket cooling water inlet, outlet and calorimeter temperature is displayed on temperature indicator. Flowmeters are provided for cooling water and calorimeter flow measurement.
Experiments
- Study of engine performance for power, efficiencies, fuel consumption, air fuel ratio and heat balance
Utilities Required
- Electric supply Provide 230 +/- 10 VAC, 50 Hz, single phase electric supply with proper earthing. (Neutral – Earth voltage less than 5 VAC)
- 5A, three pin socket with switch (2 No)
- Water supply Continuous, clean and soft water supply @ 4000 LPH, at 10 m. head. Provide tap with 1” BSP size connection
- Space 3500Lx4000Wx2000H in mm
- Drain Provide suitable drain arrangement (Drain pipe 65 NB/2.5” size)
- Exhaust Provide suitable exhaust arrangement (Exhaust pipe 32 NB/1.25” size)
- Fuel, oil Diesel @10 liter, Oil @ 3.5 lit. (15W40)
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